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Sunday, June 20, 2010

Egine and Transaxle assembly

Study guide for dis assembling a Hyundai V6 Engine, This may give a little knowledge and disassewmbling Engine and Transaxle.

REMOVAL
Caution
  • Use fender covers to avoid damaging painted surfaces.
  • To avoid damage, unplug the wiring connectors carefully while holding the connector portion. 
Note
  • Mark all wiring and hoses to avoid misconnection.
  • Turn the crankshaft pulley so that the No. 1 piston is at top dead center.
1) Disconnect the negative from the battery.
2) Remove the engine cover.
3)Remove the air duct.
4) Remove the intake air hose and air cleaner assembly.
  1. Disconnect the Air flow Sensor connector.
  2. Disconnect the breather hose (B) from the air cleaner.
  3. Disconnect the ECM connector.
  4. Remove the intake air hose (C) and air cleaner.
5) Remove the front wheels.
6) Remove under cover.
7) Drain the engine coolant.Remove the radiator cup to speed draining.
8) Remove upper radiator hose and lower radiator hose.
9) Remove trans axle oil cooler hose.
10)Remove fuel hose and PCSV hose.
11)Remove engine wiring.
   1) Disconnect the RH oxygen sensor connector.
   2) Disconnect power steering oil pressure sensor connector.

   3) Disconnect RH injector connector and ignition coil connector.
   4) Disconnect OCV connector and knock sensor connector.
   5) Disconnect LH front oxygen sensor connector.
   6) Disconnect alternator connector.
   7) Disconnect LH ignition coil connector, injector connector condenser connector and ground, and remove    wiring harness protector.
   8) Disconnect LH CMPS and oil pressure switch connector.
   9) Disconnect PCSV connector and MAP sensor connector.
 10) Disconnect RH CMPS and OTS connector.
 11) Disconnect ETC connector and knock sensor connector.
 12) Disconnect water temp. connector.
 13) Disconnect LH  rear oxygen sensor connector and crankshaft position sensor connector.

12) Disconnect the trans axle wire harness connector and remove trans axle control cable.
13) Disconnect EPS connector.
14) Remove heater hose.
15) Remove brake vacuum hose.
16) Remove power steering pump hose.
17) Remove A/C compressor hose.
18) Drain trans axle oil.
19) Remove  lower arm ball joint.
20) Remove tie rod end ball joint
21) Remove stabilizer link.
22) After removing the split pin and nut from steering bar tie rod, disconnect it.
23) Remove the power steering return hose. and drain power steering oil.
24) Remove front roll stopper mounting bolt.
25) Remove rear roll stopper mounting bolt.
26) Remove steering u joint mounting.
27) Remove front exhaust pipe.
28) Supporting the cross member with a jack, remove the stay with the mounting bolt.
29) Remove drive shaft from trans axle.
30) Install jack for supporting the engine and trans axle assembly.
31) Remove the engine mounting bracket.
32) Remove the trans axle bracket.
33) Finally jack up the vehicle.

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